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Products / Markets - Target groups

The expert

for special machines

Markets / Target groups
Wind energy
Automotive industry
Aerospace industry
Building materials industry
Plastics industry
Special mechanical engineering, plant engineering
Hoisting technology
Earth-moving machinery
Energy industry
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cup wheel press
Handling System for transmission case
Station for the assembly of dummies
Assembly device
Assembly device – combing station
Assembly press
Assembly press
Assembly press
Assembly press
Assembly station for the insertion of intake modules and turbochargers
Automatic joining station for gearbox assembly
Brush unit for the cleaning of bearing shells
Calibration unit for sun simulation in climatic chambers
Camshaft concentricity tester
Camshaft transfer device
Column-type articulated jib with rope balancer and pneumatic gripper
Contour testing DVM4 - crankshaft
Craneway with suspension for rope balancer. Manual feed station for transmission housings
Crash illumination unit
Cylinder head inspection station
Decoring machine for spoked rims
Dip basin
Dip tank
Dip tank
Disengaging grab
Docking station for transport trolley (for mounting of conveyor end pieces of chaining)
Flic-flac grab for camshafts
Gantry with rope balancer and pneumatic gripper
Grab and joining aid for loading of work pieces
Grab for multi-coupling
Grab for right-angle gear drive
Grab of a manual feeding station for mechatronics with balancer
Grab unit with auxiliary Y-axis and D-axis
Grab with 90° swivel unit for car transmissions
Grab with sliding lower grip
Hand trolley
Hand trolley for SPC station
Hand trolley for work piece and work piece carrier transport
Handling equipment - balancer with joint arm outrigger
Handling system for transmission components
Handling unit . Surface crane with two bridges, rope balancer and turning grab for cylinder crankcases ZKG V6 and V8.
Joint manipulator
Laser station
Lifting station
Loading portal with elevator for roller conveyor
Mandrel-type grab ZKG 457 „ long mandrels“. Grab for 6-cylinder crankcases
Manipulator for engine block handling
Manual assembly station with wheel and disk drive
Manual gear handling unit
Manual load assistance for machining center
Manual load assistance for machining centers
Manual pivoting and turning station for work pieces – SPC station
Manually operated 3-jaw grab
Measuring device
Measuring drawer for outward transfer of crankshafts
Mechanical parallel grab for cylinder crankcase
Orientation station
Orientation station
Outward transfer channel
Parallel grab
Parallel grab
Parallel grab with integrated D-axis
Platform - Trolley
Pneumatic 3-finger grab with gripping force safety device
Pneumatic grab of manual feeding station for crankcases
Pneumatic parallel grab with swivel drive
Repair Press
Repair trolley – manual working place
Scissor-type grabs
Scissor-type lift table
Scissors grab
Shutter
Shuttle
Slewing pillar crane for thrust collar assembly
SPC Station
Swivel grab
Swivel station
Tandem loader for crankcase, manually operated and rail-guided
Test unit
Tool trolley with loading aid
Transfer unit ( intermediate way)
Transport console - quick-change
Transport trolley for work piece carrier
Transport trolley for work pieces, with take-up fingers for pallets
Trolley for work piece and work piece carrier transport
Turning station for cylinder heads
Turning station with test unit
Turning station – “Gymwheel” – SPC place for engine blocks
Two-jaw grab with joining aid
Underwater inspection basin; dip basin
Work piece buffer for 36 crankshafts
Work piece transport trolley
WWH – 30 Tool changing aid
Turning station with test unit

Function / job

Automatic turning of engine blocks with 3 and 4 cylinders; testing of reference bores in motor unit

Special features

Robust welded frame. Vertical slide (Z-axis) and horizontal slide (X-axis) with circulating ball elements. Hydraulic slide drive with adjustable limit stops. Float element horizontal, flanged underneath x-axis. Swivel axle (D-axis) driven hydraulically by means of two cylinders. Grab unit with 2 pneumatic grabs. Test slide with 2 scan pins.

Technical data

Z-axis lift approx.600 mm
X-axis lift approx.300 mm
D-axis0-90°
Load-carrying capacity400 N (work piece weight)
Compressed air6 bar
Hydraulic system max.100 bar

Customer

EX-CELL-O GmbH, Eislingen/Fils;
DaimlerChrysler

Realization period / year

April 2002

Ident No.502 6 828 DB
Month/Year04/2002

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cup wheel press
cup wheel press
Handling System for transmission case
Handling System for transmission case
Station for the assembly of dummies
Station for the assembly of dummies
Assembly device
Assembly device
Assembly device – combing station
Assembly device – combing station
Assembly press
Assembly press
Assembly press
Assembly press
Assembly press
Assembly press
Assembly press
Assembly press
Assembly station for the insertion of intake modules and turbochargers
Assembly station for the insertion of intake modules and turbochargers
Automatic joining station for gearbox assembly
Automatic joining station for gearbox assembly
Brush unit for the cleaning of bearing shells
Brush unit for the cleaning of bearing shells
Calibration unit for sun simulation in climatic chambers
Calibration unit for sun simulation in climatic chambers
Camshaft concentricity tester
Camshaft concentricity tester
Camshaft transfer device
Camshaft transfer device
Column-type articulated jib with rope balancer and pneumatic gripper
Column-type articulated jib with rope balancer and pneumatic gripper
Contour testing DVM4 - crankshaft
Contour testing DVM4 - crankshaft
Craneway with suspension for rope balancer. Manual feed station for transmission housings
Craneway with suspension for rope balancer. Manual feed station for transmission housings
Crash illumination unit
Crash illumination unit
Cylinder head inspection station
Cylinder head inspection station
Decoring machine for spoked rims
Decoring machine for spoked rims
Dip basin
Dip basin
Dip tank
Dip tank
Dip tank
Dip tank
Disengaging grab
Disengaging grab
Docking station for transport trolley (for mounting of conveyor end pieces of chaining)
Docking station for transport trolley (for mounting of conveyor end pieces of chaining)
Flic-flac grab for camshafts
Flic-flac grab for camshafts
Gantry with rope balancer and pneumatic gripper
Gantry with rope balancer and pneumatic gripper
Grab and joining aid for loading of work pieces
Grab and joining aid for loading of work pieces
Grab for multi-coupling
Grab for multi-coupling
Grab for right-angle gear drive
Grab for right-angle gear drive
Grab of a manual feeding station for mechatronics with balancer
Grab of a manual feeding station for mechatronics with balancer
Grab unit with auxiliary Y-axis and D-axis
Grab unit with auxiliary Y-axis and D-axis
Grab with 90° swivel unit for car transmissions
Grab with 90° swivel unit for car transmissions
Grab with sliding lower grip
Grab with sliding lower grip
Hand trolley
Hand trolley
Hand trolley for SPC station
Hand trolley for SPC station
Hand trolley for work piece and work piece carrier transport
Hand trolley for work piece and work piece carrier transport
Handling equipment - balancer with joint arm outrigger
Handling equipment - balancer with joint arm outrigger
Handling system for transmission components
Handling system for transmission components
Handling unit . Surface crane with two bridges, rope balancer and turning grab for cylinder crankcases ZKG V6 and V8.
Handling unit . Surface crane with two bridges, rope balancer and turning grab for cylinder crankcases ZKG V6 and V8.
Joint manipulator
Joint manipulator
Laser station
Laser station
Lifting station
Lifting station
Loading portal with elevator for roller conveyor
Loading portal with elevator for roller conveyor
Mandrel-type grab ZKG 457 „ long mandrels“. Grab for 6-cylinder crankcases
Mandrel-type grab ZKG 457 „ long mandrels“. Grab for 6-cylinder crankcases
Manipulator for engine block handling
Manipulator for engine block handling
Manual assembly station with wheel and disk drive
Manual assembly station with wheel and disk drive
Manual gear handling unit
Manual gear handling unit
Manual load assistance for machining center
Manual load assistance for machining center
Manual load assistance for machining centers
Manual load assistance for machining centers
Manual pivoting and turning station for work pieces – SPC station
Manual pivoting and turning station for work pieces – SPC station
Manually operated 3-jaw grab
Manually operated 3-jaw grab
Measuring device
Measuring device
Measuring drawer for outward transfer of crankshafts
Measuring drawer for outward transfer of crankshafts
Mechanical parallel grab for cylinder crankcase
Mechanical parallel grab for cylinder crankcase
Orientation station
Orientation station
Orientation station
Orientation station
Outward transfer channel
Outward transfer channel
Parallel grab
Parallel grab
Parallel grab
Parallel grab
Parallel grab with integrated D-axis
Parallel grab with integrated D-axis
Platform - Trolley
Platform - Trolley
Pneumatic 3-finger grab with gripping force safety device
Pneumatic 3-finger grab with gripping force safety device
Pneumatic grab of manual feeding station for crankcases
Pneumatic grab of manual feeding station for crankcases
Pneumatic parallel grab with swivel drive
Pneumatic parallel grab with swivel drive
Repair Press
Repair Press
Repair trolley – manual working place
Repair trolley – manual working place
Scissor-type grabs
Scissor-type grabs
Scissor-type lift table
Scissor-type lift table
Scissors grab
Scissors grab
Shutter
Shutter
Shuttle
Shuttle
Slewing pillar crane for thrust collar assembly
Slewing pillar crane for thrust collar assembly
SPC Station
SPC Station
Swivel grab
Swivel grab
Swivel station
Swivel station
Tandem loader for crankcase, manually operated and rail-guided
Tandem loader for crankcase, manually operated and rail-guided
Test unit
Test unit
Tool trolley with loading aid
Tool trolley with loading aid
Transfer unit ( intermediate way)
Transfer unit ( intermediate way)
Transport console - quick-change
Transport console - quick-change
Transport trolley for work piece carrier
Transport trolley for work piece carrier
Transport trolley for work pieces, with take-up fingers for pallets
Transport trolley for work pieces, with take-up fingers for pallets
Trolley for work piece and work piece carrier transport
Trolley for work piece and work piece carrier transport
Turning station for cylinder heads
Turning station for cylinder heads
Turning station with test unit
Turning station with test unit
Turning station – “Gymwheel” – SPC place for engine blocks
Turning station – “Gymwheel” – SPC place for engine blocks
Two-jaw grab with joining aid
Two-jaw grab with joining aid
Underwater inspection basin; dip basin
Underwater inspection basin; dip basin
Work piece buffer for 36 crankshafts
Work piece buffer for 36 crankshafts
Work piece transport trolley
Work piece transport trolley
WWH – 30 Tool changing aid
WWH – 30 Tool changing aid
  • Customized Solutions
  • Exceptional Know-How
  • Competence in hydraulics
  • Unique spectrum of technology
  • Own cylinder fabrication

We find a suitable solution
for every problem

Our competences
Hoisting technology
Industrial handling
Automation engineering
Material flow
Production resources